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Kodi Chosefera cha Ceramic Foam ndi Chiyani?

Mafotokozedwe Akatundu

Fyuluta ya thovu la ceramicYapangidwa kumene ngati mtundu watsopano wa zosefera zachitsulo chosungunuka kuti muchepetse vuto la kuponyera m'zaka zaposachedwa. Yapangidwa kuchokera ku zipangizo zapamwamba zadothi, zomwe zigawo zake zazikulu ndi Al2O3, Sic, ZrO2. Ceramic Foam Filter ili ndi kulemera kopepuka, mphamvu yayikulu yamakina, malo akuluakulu apadera, porosity yayikulu, kukana kutentha kwambiri, kukana dzimbiri ndi kutentha kwambiri mu chitsulo chosungunuka. Ndi kapangidwe kake ka ma pores ogawa, amatha kuwonjezera malo pamwamba, ndikuyamwa sinter, chitsulo chamadzimadzi chimakhala choyera kwambiri, mavuto amtundu wa zinthu monga mchenga ndi pores wa mpweya amachepa kwambiri ndipo mtundu wa cast umakhala wabwino kwambiri.

Zinthu zazikulu

1. Aluminiyamu

2. Slica carbide

3. Zirconia

Tsatanetsatane wa malonda

3 (2)

Fyuluta ya thovu ya Alumina ceramic ndi mtundu watsopano wa kachulukidwe kochepa, ma porosity apamwamba komanso kapangidwe ka mafupa a fyuluta yokhala ndi magawo atatu. Ndipo imagwiritsidwa ntchito kwambiri mumakampani opanga aluminiyamu popangira zosefera za aluminiyamu yosungunuka, kuti iwonjezere ubwino wa aluminiyamu. Fyuluta ya thovu ya Alumina ceramic imatha kuchotsa bwino chisakanizo cholimba chosakhala chachitsulo kuchokera ku aluminiyamu ndi aluminiyamu alloy fusant, kuchepetsa mpweya wotsekeka ndikupereka kuyenda kwa laminar kenako chitsulo chosefedwa chimakhala choyera kwambiri. Chitsulo chotsukira chimapangitsa kuti zinthu zikhale zapamwamba kwambiri, zinyalala zochepa, komanso zolakwika zochepa zophatikizidwa, kuti chiwongolere mtundu wa aluminiyamu alloy ndi zina zopanda ferrous alloy casting, zonse zomwe zimathandiza kuchepetsa mtengo wopangira, kutentha kwake kwakukulu kwa ntchito 1200°C.

Kuchuluka kwa madzi (%)
80-90%
Kutentha kwa Ntchito
≤1100ºC
Mphamvu Yopindika (Mpa)
0.6
Mphamvu Yopondereza (Mpa)
0.8
Kukana Kugwedezeka kwa Kutentha
1100ºC - kutentha kwa chipinda nthawi 6
Kuchuluka Kwambiri
0.35-0.45 g/cm3
banki ya zithunzi (3)

Fyuluta ya ceramic ya silicon carbide foam, yokhala ndi mawonekedwe atatu a maukonde olumikizirana a siponji ya thovu, ingapangitse madzi achitsulo kuwonetsa kukonzanso, kuwunikira makina, keke yosefera, kulowetsedwa ndi njira zina zosefera kuti ziwongolere bwino kuyera kwa madzi achitsulo, kuchepetsa kuchuluka kwa zinyalala, kuchepetsa kutayika kwa makina, motero kupititsa patsogolo magwiridwe antchito opangira ndikuchepetsa mtengo wopanga.

Kapangidwe ka mankhwala
Silicon Carbide, AL2O3, SiO2 ndi zina zotero
Mtundu
Imvi, Imvi Yakuda
Kugwiritsa Ntchito Kutentha
≤1550ºC
Chiwerengero cha kuchuluka kwa mabowo PP (mabowo pa inchi imodzi)
10,15,20,30
Kuyenda pang'onopang'ono
85%-90%
CMOR Mpa
≥1.5Mpa (Muyezo wa Makampani 1.0Mpa)
Kuchuluka Kwambiri
0.4g/cm3~0.5g/cm3
Mawonekedwe a sikweya
Chitsulo chopangidwa ndi ductile
Zitsulo zotayidwa ndi phulusa/mkuwa-aluminium
Chitsulo chopangidwa ndi ductile
Zitsulo zotayidwa ndi phulusa/mkuwa-aluminium
Chitsulo chopangidwa ndi ductile
40*40*22
32
64
3
4
25
50*50*22
50
100
4
6
35
60*60*22
72
144
5
8
50
75*50*22
75
150
6
9
75
100*50*22
100
200
8
12
100
75*75*22
110
220
9
14
120
80*80*22
150
300
12
18
140
100*100*22
200
400
16
24
190
150*100*22
300
600
24
36
230
150*150*22
450
900
36
54
350
Mawonekedwe ozungulira
Chitsulo chopangidwa ndi ductile
Zitsulo zotayidwa ndi phulusa/mkuwa-aluminium
Chitsulo chopangidwa ndi ductile
Chitsulo chopangidwa ndi phulusa/
zoponyera zamkuwa ndi aluminiyamu
Φ40*22
25
50
2
3.5
Φ50*22
35
70
3
4.5
Φ60*22
50
100
4.2
6.5
Φ70*22
75
150
5.5
8.8
Φ80*22
100
200
7.2
11
Φ90*22
120
240
9
14
Φ100*22
140
280
11
17
Φ110*22
190
380
13
20
Φ120*22
230
460
16
25
Φ150*22
350
700
25
30

微信图片_20190415100543

Chipinda chosefera cha Zirconia ceramic ndi mtundu wa chipinda chosefera cha ceramic, chomwe chimapangidwa ndi matope a ceramic ochokera ku zirconia ndi thovu lachilengedwe lomwe limakutidwa ndi kapangidwe ka maukonde atatu ndi ma pores olumikizidwa pachifuwa, kenako nkuumitsa ndikuchiritsidwa kenako n’kukazinga pa kutentha kwakukulu. Kapangidwe ka maukonde atatu kamakhala ndi mphamvu yabwino yokonzanso kayendedwe ka zitsulo zogwedezeka, ndipo kamakhala ndi mphamvu yabwino yowongolera zinthu zomwe sizili zachitsulo komanso okosijeni yachiwiri yomwe imachitika chifukwa cha kukokoloka kwa nthaka kogwedezeka.

L * W * T / M'mimba mwake *wakuda (mm)
Kuchuluka kwa fyuluta (kg)
Njira yothira madzi (kg/s) mwachindunji ndi 300mm kutalika
Mlingo wapamwamba wa deoxygenation
Mlingo wochepa wa deoxygenation
Zopangira zitsulo zopangidwa ndi kaboni
Zidutswa zosapanga dzimbiri zoponyera
50Dx20
30
90
2.0
3.0
70Dx25
60
175
3.8
5.7
90Dx25
95
285
6.4
9.5
125Dx30
185
550
12.2
18.4
150Dx30
265
795
17.7
26.5
50x50x20
35
110
2.5
3.7
50x75x25
55
170
3.7
5.6
75x75x25
85
255
5.6
8.4
100x100x25
150
450
10.0
15.0
125x125x30
235
700
15.6
23.4
150x150x30
340
1010
22.5
33.7

Kugwiritsa Ntchito Mankhwala

Amagwiritsidwa ntchito kwambiri posefa zitsulo zosiyanasiyana zoponyera ndi chitsulo chachikulu choponyedwa, zida zoponyera za master alloy ndi ndege zoponyedwa, zida zamaginito, ndi minda yoponyera yachitsulo yopanda chitsulo chopanda mphamvu.

Ubwino wa Zamalonda

1. Kapangidwe: kapangidwe ka netiweki ya magawo atatu, kukonza bwino ndi kudzaza. Netiweki ya magawo atatu yapamwamba, yapakati ndi yapansi ilibe mabowo otsekedwa, mabowo osawona, kuchepetsa mphamvu ya eddy, kuyenda kwa laminar, ndi kudzaza kokhazikika.
2. Kusefa: Njira yodutsa, kutsekereza bwino kwa slag yamakina Pali mipata yaying'ono kwambiri, kulowetsedwa kwamphamvu kwa slag, kusefa kogwira mtima, kuphatikiza kwa oxide, slag ndi zinyalala zina zazikulu.
3. Kagwiridwe ka ntchito: Malo akuluakulu amkati mwa fyuluta. Grout ndi yokwanira komanso yopanda mabowo akhungu, imapanga njira yonse yolimbikitsira ma pore yokhala ndi magawo atatu, yomwe imayamwa ma micro-inclusions.


Nthawi yotumizira: Juni-26-2025