Mafotokozedwe Akatundu
Fyuluta ya thovu la ceramicYapangidwa kumene ngati mtundu watsopano wa zosefera zachitsulo chosungunuka kuti muchepetse vuto la kuponyera m'zaka zaposachedwa. Yapangidwa kuchokera ku zipangizo zapamwamba zadothi, zomwe zigawo zake zazikulu ndi Al2O3, Sic, ZrO2. Ceramic Foam Filter ili ndi kulemera kopepuka, mphamvu yayikulu yamakina, malo akuluakulu apadera, porosity yayikulu, kukana kutentha kwambiri, kukana dzimbiri ndi kutentha kwambiri mu chitsulo chosungunuka. Ndi kapangidwe kake ka ma pores ogawa, amatha kuwonjezera malo pamwamba, ndikuyamwa sinter, chitsulo chamadzimadzi chimakhala choyera kwambiri, mavuto amtundu wa zinthu monga mchenga ndi pores wa mpweya amachepa kwambiri ndipo mtundu wa cast umakhala wabwino kwambiri.
Zinthu zazikulu
1. Aluminiyamu
2. Slica carbide
3. Zirconia
Tsatanetsatane wa malonda
Fyuluta ya thovu ya Alumina ceramic ndi mtundu watsopano wa kachulukidwe kochepa, ma porosity apamwamba komanso kapangidwe ka mafupa a fyuluta yokhala ndi magawo atatu. Ndipo imagwiritsidwa ntchito kwambiri mumakampani opanga aluminiyamu popangira zosefera za aluminiyamu yosungunuka, kuti iwonjezere ubwino wa aluminiyamu. Fyuluta ya thovu ya Alumina ceramic imatha kuchotsa bwino chisakanizo cholimba chosakhala chachitsulo kuchokera ku aluminiyamu ndi aluminiyamu alloy fusant, kuchepetsa mpweya wotsekeka ndikupereka kuyenda kwa laminar kenako chitsulo chosefedwa chimakhala choyera kwambiri. Chitsulo chotsukira chimapangitsa kuti zinthu zikhale zapamwamba kwambiri, zinyalala zochepa, komanso zolakwika zochepa zophatikizidwa, kuti chiwongolere mtundu wa aluminiyamu alloy ndi zina zopanda ferrous alloy casting, zonse zomwe zimathandiza kuchepetsa mtengo wopangira, kutentha kwake kwakukulu kwa ntchito 1200°C.
| Kuchuluka kwa madzi (%) | 80-90% |
| Kutentha kwa Ntchito | ≤1100ºC |
| Mphamvu Yopindika (Mpa) | 0.6 |
| Mphamvu Yopondereza (Mpa) | 0.8 |
| Kukana Kugwedezeka kwa Kutentha | 1100ºC - kutentha kwa chipinda nthawi 6 |
| Kuchuluka Kwambiri | 0.35-0.45 g/cm3 |
Fyuluta ya ceramic ya silicon carbide foam, yokhala ndi mawonekedwe atatu a maukonde olumikizirana a siponji ya thovu, ingapangitse madzi achitsulo kuwonetsa kukonzanso, kuwunikira makina, keke yosefera, kulowetsedwa ndi njira zina zosefera kuti ziwongolere bwino kuyera kwa madzi achitsulo, kuchepetsa kuchuluka kwa zinyalala, kuchepetsa kutayika kwa makina, motero kupititsa patsogolo magwiridwe antchito opangira ndikuchepetsa mtengo wopanga.
| Kapangidwe ka mankhwala | Silicon Carbide, AL2O3, SiO2 ndi zina zotero |
| Mtundu | Imvi, Imvi Yakuda |
| Kugwiritsa Ntchito Kutentha | ≤1550ºC |
| Chiwerengero cha kuchuluka kwa mabowo PP (mabowo pa inchi imodzi) | 10,15,20,30 |
| Kuyenda pang'onopang'ono | 85%-90% |
| CMOR Mpa | ≥1.5Mpa (Muyezo wa Makampani 1.0Mpa) |
| Kuchuluka Kwambiri | 0.4g/cm3~0.5g/cm3 |
| Mawonekedwe a sikweya | Chitsulo chopangidwa ndi ductile | Zitsulo zotayidwa ndi phulusa/mkuwa-aluminium | Chitsulo chopangidwa ndi ductile | Zitsulo zotayidwa ndi phulusa/mkuwa-aluminium | Chitsulo chopangidwa ndi ductile |
| 40*40*22 | 32 | 64 | 3 | 4 | 25 |
| 50*50*22 | 50 | 100 | 4 | 6 | 35 |
| 60*60*22 | 72 | 144 | 5 | 8 | 50 |
| 75*50*22 | 75 | 150 | 6 | 9 | 75 |
| 100*50*22 | 100 | 200 | 8 | 12 | 100 |
| 75*75*22 | 110 | 220 | 9 | 14 | 120 |
| 80*80*22 | 150 | 300 | 12 | 18 | 140 |
| 100*100*22 | 200 | 400 | 16 | 24 | 190 |
| 150*100*22 | 300 | 600 | 24 | 36 | 230 |
| 150*150*22 | 450 | 900 | 36 | 54 | 350 |
| Mawonekedwe ozungulira | Chitsulo chopangidwa ndi ductile | Zitsulo zotayidwa ndi phulusa/mkuwa-aluminium | Chitsulo chopangidwa ndi ductile | Chitsulo chopangidwa ndi phulusa/ zoponyera zamkuwa ndi aluminiyamu |
| Φ40*22 | 25 | 50 | 2 | 3.5 |
| Φ50*22 | 35 | 70 | 3 | 4.5 |
| Φ60*22 | 50 | 100 | 4.2 | 6.5 |
| Φ70*22 | 75 | 150 | 5.5 | 8.8 |
| Φ80*22 | 100 | 200 | 7.2 | 11 |
| Φ90*22 | 120 | 240 | 9 | 14 |
| Φ100*22 | 140 | 280 | 11 | 17 |
| Φ110*22 | 190 | 380 | 13 | 20 |
| Φ120*22 | 230 | 460 | 16 | 25 |
| Φ150*22 | 350 | 700 | 25 | 30 |
Chipinda chosefera cha Zirconia ceramic ndi mtundu wa chipinda chosefera cha ceramic, chomwe chimapangidwa ndi matope a ceramic ochokera ku zirconia ndi thovu lachilengedwe lomwe limakutidwa ndi kapangidwe ka maukonde atatu ndi ma pores olumikizidwa pachifuwa, kenako nkuumitsa ndikuchiritsidwa kenako n’kukazinga pa kutentha kwakukulu. Kapangidwe ka maukonde atatu kamakhala ndi mphamvu yabwino yokonzanso kayendedwe ka zitsulo zogwedezeka, ndipo kamakhala ndi mphamvu yabwino yowongolera zinthu zomwe sizili zachitsulo komanso okosijeni yachiwiri yomwe imachitika chifukwa cha kukokoloka kwa nthaka kogwedezeka.
| L * W * T / M'mimba mwake *wakuda (mm) | Kuchuluka kwa fyuluta (kg) | Njira yothira madzi (kg/s) mwachindunji ndi 300mm kutalika | ||
| Mlingo wapamwamba wa deoxygenation | Mlingo wochepa wa deoxygenation | Zopangira zitsulo zopangidwa ndi kaboni | Zidutswa zosapanga dzimbiri zoponyera | |
| 50Dx20 | 30 | 90 | 2.0 | 3.0 |
| 70Dx25 | 60 | 175 | 3.8 | 5.7 |
| 90Dx25 | 95 | 285 | 6.4 | 9.5 |
| 125Dx30 | 185 | 550 | 12.2 | 18.4 |
| 150Dx30 | 265 | 795 | 17.7 | 26.5 |
| 50x50x20 | 35 | 110 | 2.5 | 3.7 |
| 50x75x25 | 55 | 170 | 3.7 | 5.6 |
| 75x75x25 | 85 | 255 | 5.6 | 8.4 |
| 100x100x25 | 150 | 450 | 10.0 | 15.0 |
| 125x125x30 | 235 | 700 | 15.6 | 23.4 |
| 150x150x30 | 340 | 1010 | 22.5 | 33.7 |
Kugwiritsa Ntchito Mankhwala
Amagwiritsidwa ntchito kwambiri posefa zitsulo zosiyanasiyana zoponyera ndi chitsulo chachikulu choponyedwa, zida zoponyera za master alloy ndi ndege zoponyedwa, zida zamaginito, ndi minda yoponyera yachitsulo yopanda chitsulo chopanda mphamvu.
Ubwino wa Zamalonda
1. Kapangidwe: kapangidwe ka netiweki ya magawo atatu, kukonza bwino ndi kudzaza. Netiweki ya magawo atatu yapamwamba, yapakati ndi yapansi ilibe mabowo otsekedwa, mabowo osawona, kuchepetsa mphamvu ya eddy, kuyenda kwa laminar, ndi kudzaza kokhazikika.
2. Kusefa: Njira yodutsa, kutsekereza bwino kwa slag yamakina Pali mipata yaying'ono kwambiri, kulowetsedwa kwamphamvu kwa slag, kusefa kogwira mtima, kuphatikiza kwa oxide, slag ndi zinyalala zina zazikulu.
3. Kagwiridwe ka ntchito: Malo akuluakulu amkati mwa fyuluta. Grout ndi yokwanira komanso yopanda mabowo akhungu, imapanga njira yonse yolimbikitsira ma pore yokhala ndi magawo atatu, yomwe imayamwa ma micro-inclusions.
Nthawi yotumizira: Juni-26-2025
